Industrial heat-sealing equipment · Made in USA

Heat-Sealing Equipment Built Around Your Production

Novaseal® manufactures Packet Welding™ systems, handheld and integrated wedge welders, patch and end sealers, and application-specific equipment for flexible materials. Start with the equipment—or with the production issue you need to solve.

5-Year Warranty on Packet Welding™ Systems 32 years of heat-sealing engineering NovaCARE™ lifetime support Built and supported in the USA
Novaseal Packet Welding Gantry System

Equipment, production paths and resources

Explore the Novaseal Range

Packet Welding is the flagship platform within a broader range of equipment. Use these summaries to reach the detail that matches your application.

Flagship platform

Packet Welding™ Systems

TableTop, Standard and Gantry systems use the same core technology in configurations matched to seam length, material handling, available space, automation and production goals.

Handheld or integrated

GT-100 & GT-200 Wedge Welders

Choose portable, operator-controlled welding with the GT-100 or an Integrated Wedge Welder System developed around the material, seam geometry, handling requirements and production workflow.

Application-specific sealing

Custom Heat Sealing Systems

Direct-contact heat sealing using continuously heated tooling, engineered around the required seal geometry, tooling, material handling and production requirements.

Existing equipment

Upgrades, Conversions & Refurbished Systems

Evaluate whether eligible Novaseal equipment can be upgraded, a suitable RF platform can be converted, or a reconditioned system is available for your requirements.

Decision support

Insights & Application Hubs

Start with what you manufacture, compare process considerations, and review practical guidance on production economics, materials and operational continuity.

Novaseal Packet Welding Standard Production System

The flagship Novaseal platform

Packet Welding™ for Real Production Requirements

Packet Welding applies programmed thermal packets under pressure across the seam section positioned beneath the sealing bar. The platform can produce short, medium and long seams, with system configuration based on the material, product, handling method and required output.

Production flow Long seams: 2–7× faster than hot air.
Up to 35× faster than RF when repeated indexing is required.
Material range Evaluate compatible vinyls, coated fabrics and alternative thermoplastic materials on one platform.
Competitive TCO Capacity, labor, maintenance and service life can make Packet Welding™ highly competitive with legacy equipment on cost per unit of output.

Start with what you make

Explore Equipment by Application

Application hubs connect products, materials, seam requirements and production considerations so you can evaluate the relevant equipment without searching the entire site.

Tents, Awnings, Canopies & Shade

Review options for panels, hems, pockets, Keder, zippers, reinforcement, edge work and large flexible assemblies.

Explore this application hub →

Tarpaulins, Truck Covers & Industrial Covers

Compare approaches for vinyl production, long panels, reinforced edges, attachments and handling of growing assemblies.

Explore this application hub →

Other Flexible-Material Applications

See examples across inflatables, liners, packaging, marine products, roofing, signage and specialty fabrication.

View the applications overview →

Results in production

What Manufacturers Report

“Our seams are stronger and more visually appealing. We can produce more screens per day than ever before.”

Dennis JosephProduction Manager, Castle Services

“The conversion increased production capacity and enables our company to serve clients more efficiently.”

Bryan KramerVice President, Extra Packaging

“Our Novaseal TableTop machine has become a reliable part of our automation-driven production process.”

Danny FergusPresident, Shade Shutter Expo

No complete specification required

Tell Us What You Are Making

Share a material name, photo, drawing, seam dimension or the production issue you want to improve. Send what you have; we can work from there. If material testing becomes useful, a seal evaluation can follow.

Prefer to call? (954) 834-2211 Ext. 108