Customer Story | EME Company

Custom Heat Sealing for Automated Medical Pouch Production

For decades, EME Company has relied on Novaseal® custom heat sealing equipment to help manufacture millions of medical and personal-use pouches each year.

What began with one specialized sealing requirement grew from a standalone machine into multiple Novaseal systems integrated into automated production.

Patient wearing a telemetry monitor inside a clear plastic medical pouch during a clinical consultation

Illustration of a portable telemetry monitor carried in a clear medical pouch.

The Starting Point

A Specialized Material-Joining Requirement

When interviewed in 2022, Leonard Carmouche, President of EME Company, recalled approaching Nova Products more than 25 years earlier while looking for a way to thermally combine polyethylene and polyester.

Novaseal developed a custom heat sealing solution around the application. EME began with a standalone machine that produced the specialized seal required for its manufacturing process.

“We use a very unique heat sealing process in our manufacturing, and we only use Novaseal® for it.”

Leonard Carmouche, President — EME Company
Team member inspecting a clear plastic medical pouch during manufacturing

Illustration of clear medical pouches being inspected during production.

Production Growth

From One Machine to Automated Production

As EME's business grew, so did its need for greater production capacity and automation.

Additional Novaseal machines were purchased and ultimately integrated into an automated production line, where material moves through successive manufacturing operations before final inspection and preparation for shipment.

Carmouche reported that the Novaseal equipment could readily keep pace with production and was capable of operating faster than the overall line could accommodate.

Application-specific engineering that scaled with production. EME progressed from a standalone Novaseal machine to multiple systems incorporated into automated manufacturing.

Long-Term Production

Repeatable, Serviceable and Built for Continued Use

For high-volume manufacturing, EME valued more than production speed. Carmouche cited the repeatability of the sealing process and the ease of training people to use the equipment.

“It’s easy to train operators to use the Novaseal® machines.”

Leonard Carmouche, President — EME Company

Repeatability

A consistent process helped EME maintain precision while simplifying production training.

Serviceability

EME reported being able to perform its own service using the training and information supplied with the equipment.

Equipment Life

At the time of the interview, EME's original Novaseal machine had been producing good results for approximately 25 years.

Application Proof

Custom Equipment Built Around the Manufacturing Operation

EME's experience reflects the basic approach behind Novaseal Custom Heat Sealing Systems: start with the product, material and required manufacturing operation, then configure the equipment and tooling around the job.

Custom systems can be integrated into automated production where repeatability, output and coordinated manufacturing operations are important.

Novaseal® custom heat sealing equipment configured for application-specific product manufacture.

Production Economics

A Rapid Return — Followed by Decades of Production

EME also reported a rapid financial return from its Novaseal equipment.

“We recouped our cost of the Novaseal® machine within the first few months of ownership.”

Leonard Carmouche, President — EME Company

The longer-term result extended beyond the original purchase: repeatable production, straightforward training, serviceability, long equipment life and the ability to add additional systems as EME's manufacturing requirements grew.

Carmouche summarized the relationship:

“The Novaseal team has been very easy to work with, and we’ve enjoyed our relationship with them.”

Custom Heat Sealing Systems

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Novaseal® Custom Heat Sealing Systems are engineered around the product, material, tooling and production operation.

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